Microneedle testing: why skin tension matters for human-relevant data

Microneedle technologies are advancing rapidly, unlocking new possibilities for delivering vaccines, biologics and cosmetic actives directly into the skin.

But accurately assessing their performance depends on one critical factor that often gets overlooked:

๐‡๐จ๐ฐ ๐œ๐ฅ๐จ๐ฌ๐ž๐ฅ๐ฒ ๐๐จ๐ž๐ฌ ๐ฒ๐จ๐ฎ๐ซ ๐ญ๐ž๐ฌ๐ญ ๐ฌ๐ฒ๐ฌ๐ญ๐ž๐ฆ ๐š๐œ๐œ๐ฎ๐ซ๐š๐ญ๐ž๐ฅ๐ฒ ๐ซ๐ž๐Ÿ๐ฅ๐ž๐œ๐ญ ๐ซ๐ž๐š๐ฅ ๐ก๐ฎ๐ฆ๐š๐ง ๐ฌ๐ค๐ข๐ง, ๐›๐จ๐ญ๐ก ๐›๐ข๐จ๐ฅ๐จ๐ ๐ข๐œ๐š๐ฅ๐ฅ๐ฒ ๐š๐ง๐ ๐ฆ๐ž๐œ๐ก๐š๐ง๐ข๐œ๐š๐ฅ๐ฅ๐ฒ?

The choice of model is critical, yet many studies still rely on simplified test systems such as artificial membranes orย ๐˜ฆ๐˜น ๐˜ท๐˜ช๐˜ท๐˜ฐย ย porcine skin. While convenient, these platforms fail to replicate the true structural and mechanical properties of living human skin on the body, often leading to misleading conclusions around penetration and device performance.

Even when human skin is used, traditionalย ๐˜ฆ๐˜น ๐˜ท๐˜ช๐˜ท๐˜ฐย ย models fail to preserve key mechanical properties such asย ๐ฉ๐ก๐ฒ๐ฌ๐ข๐จ๐ฅ๐จ๐ ๐ข๐œ๐š๐ฅ ๐ญ๐ž๐ง๐ฌ๐ข๐จ๐ง, a key factor that directly impacts:

โžŸ Needle penetration mechanics
โžŸ Delivery depth
โžŸ Dissolution rates
โžŸ Overall device behavior, including patch adhesion
โžŸ Downstream biological responses

When that tension is lost,ย performance canย be significantly misrepresented.

๐“๐ž๐ง๐’๐ค๐ข๐งโ„ข ๐ฐ๐š๐ฌ ๐๐ž๐ฌ๐ข๐ ๐ง๐ž๐ ๐ญ๐จ ๐ฌ๐จ๐ฅ๐ฏ๐ž ๐ญ๐ก๐ข๐ฌ ๐ฉ๐ซ๐จ๐›๐ฅ๐ž๐ฆ.

By preserving physiological tension, TenSkinโ„ขย enables a more realistic and reliable assessment of microneedle performance in human skin, addressing several of the concerns outlined in a recent white paper focused on understanding, informing and defining the regulatory science of microneedle-based dosage forms that are applied to the skin [Dul ๐˜ฆ๐˜ต ๐˜ข๐˜ญ., 2025: https://lnkd.in/eBZDYfY6]

At Ten Bio, our technology and expertise in microneedle evaluation enable us to design and perform studies which address several critical factors that influence not only microneedle-based device performance but biological tissue responses:

โœ“ย  ๐’๐ค๐ข๐ง ๐ฆ๐ž๐œ๐ก๐š๐ง๐ข๐œ๐ฌย โ€“ stiffness, viscoelasticity and pre-tension
โœ“ย  ๐’๐ค๐ข๐ง ๐ฌ๐ญ๐ซ๐ฎ๐œ๐ญ๐ฎ๐ซ๐žย โ€“ full-thickness human skin with all layers intact, including optionally adipose tissue
โœ“ย ๐Œ๐ข๐œ๐ซ๐จ๐ง๐ž๐ž๐๐ฅ๐ž ๐๐ž๐ฌ๐ข๐ ๐งย โ€“ geometry, spacing and backing material properties
โœ“ย ๐“๐ž๐ฌ๐ญ ๐œ๐จ๐ง๐๐ข๐ญ๐ข๐จ๐ง๐ฌย โ€“ application strategies/devices and environmental control
โœ“ย ๐๐ข๐จ๐ฅ๐จ๐ ๐ข๐œ๐š๐ฅ ๐ซ๐ž๐ฌ๐ฉ๐จ๐ง๐ฌ๐ž๐ฌย โ€“ tissue interactions with microneedles and delivered actives (APIs) including local response and downstream efficacy

As microneedle technologies evolve and mature, generating data that truly reflects how human skin behaves, mechanically and biologically, is essential to de-risk development, enable confident decision-making, and accelerate progress.

Reference: Dul M et al. (2025) White paper: Understanding, informing and defining the regulatory science of microneedle-based dosage forms that are applied to the skin. Journal of Controlled Release. https://doi.org/10.1016/j.jconrel.2024.11.056

ย 

Ten Bio Team 2026

More Insights